Sega Game Gear Capacitor Fix

Sega Game Gear

Project to fix the failing sound and screen issues on my Sega Game Gear. Capacitor replacement with kit from eBay.

Sega Game Gear faulty capacitors

 

I have a soft spot for the Sega Game Gear. I know it wasn’t as successful as the GameBoy, the screen was a bit blurry, and it went through AA batteries like a V8 goes through fuel, but it was the first game system I ever got. Lots of happy memory’s of playing it when on holiday most of all.

During the collection move I managed to locate my original Game Gear, the same one I’ve had since I was about 8 or 9 years old. Still in very good condition, but now almost completely unusable. When powering the Game Gear on, almost no picture can be seen. Sound too was also none existent even on high volume. 

The cause of this fault is the capacitors.

Apart from symptoms caused, capacitors faults might be easily spotted – LINK

Capacitors from the early 90’s were not as reliable as they are today. Some devices from that time have very little problem with them, but others suffered from very bad batches of components and can even have terminal problems with corrosive damage.

Solution

The only solution is removing all capacitors related to the sound and screen systems . Its not worth checking each one and replacing only the visually faulty ones. Its better to replace them all.

Dismantle

I opened my Sega Game Gear up by removing the 6 small screws and the security screw from the back.

Then carefully detached the power and sound cables from the two half’s of the system .

Next I removed the soundboard from the rear case.

Replace Caps

The cap kit I purchased from eBay contained all the parts and clear guide table for the replacement parts.

I proceeded to remove all the caps from the soundboard and clean up any leaked residue with PCB cleaner.

Installing new caps is very straight forward, just form the leads to the correct position, cut to shape, check orientation and solder to the cleaned pads. A good guide on soldering surface mount cap can be found here.

Next is the Mainboard. This doesn’t need removing from the top half of the case if your careful not to melt any of the plastic edges with the soldering iron.

The Mainboad caps are very easy to remove, just heat up the legs one at a time and carefully lift. As you can see, lots of mess can be left by leaking caps. Just clean with PCB cleaner and a cotton bud/swab.

With all the Caps replaced its time to rest, and reassemble.

Perfect. Good for another 20+ years service.

In conclusion this is a very easy repair. It just takes quite a bit pf time and patience. Be very careful to use the correct capacitors and double check the orientation (the board often marks – and +). Be aware, one capacitor on the sound board needed to be re-positioned to avoid touching the metal shield in the case lid.

Now I just have to repeat this job for the other Sega Game Gear consoles in my collection.

Thanks for reading.

8bitplus 2015.

 

If your interested in the Sega Game Gear, then why not take a look at my modified Sega Nomad.

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